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Home > products > HORIZONTAL CASTING MACHINE > BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE

Product Details

Place of Origin: CHINA

Brand Name: JHHB

Model Number: 150KG-3000KG

Payment & Shipping Terms

Minimum Order Quantity: 1SET

Price: USD5000-500000/SET For specific prices, please contact us via email.

Packaging Details: NAKED

Delivery Time: 30DAYS

Payment Terms: T/T

Supply Ability: 20SET/MONTH

Get Best Price
Highlight:

tube horizontal casting machine

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brass horizontal casting machine

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brass horizontal centrifugal casting machine

Model Number:
Copper Ingot Casting Machine Under CIF Terms
Processing Weight Of Copper Ingots:
9 Kilograms Per Piece
External Dimensions Of Copper Ingots:
320mm×100mm×65mm
Frequency:
50HZ
Number Of Phases:
Three-phase
Maximum Processing Speed:
8T-10T/h
Overall Dimensions Of The Machine Tool:
14700mm×3000mm×2350mm
Weight Of The Machine Tool:
10T
Models Of Cycloid - Pinwheel Speed Reducers:
BWEY 53-667.-YVF 4KW
Rotational Speed Of Cycloid-pinwheel Speed Reducer:
2.1r/min
Inverter Model:
CHINT NVF2-5.5/TS4
Model Number:
Copper Ingot Casting Machine Under CIF Terms
Processing Weight Of Copper Ingots:
9 Kilograms Per Piece
External Dimensions Of Copper Ingots:
320mm×100mm×65mm
Frequency:
50HZ
Number Of Phases:
Three-phase
Maximum Processing Speed:
8T-10T/h
Overall Dimensions Of The Machine Tool:
14700mm×3000mm×2350mm
Weight Of The Machine Tool:
10T
Models Of Cycloid - Pinwheel Speed Reducers:
BWEY 53-667.-YVF 4KW
Rotational Speed Of Cycloid-pinwheel Speed Reducer:
2.1r/min
Inverter Model:
CHINT NVF2-5.5/TS4
BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE

Hydraulic peeling and wire drawing machineBRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 0

Composition

 

  1. Melting System
    • Melting Furnace: Usually a medium-frequency induction melting furnace or a power-frequency cored furnace is used to heat and melt copper or brass materials to a liquid state, ensuring uniform temperature and composition of the molten metal.
    • Holding Furnace: It is used to hold and keep the molten metal at a certain temperature and is often used in conjunction with the melting furnace to ensure a stable supply of molten metal for continuous casting.
  2. Casting System
    • Crystallizer: It is a key component where the molten metal starts to solidify. Made of materials with high thermal conductivity and wear resistance like graphite or copper alloys, it determines the external dimensions and surface quality of the cast bar or tube.
    • Pouring Device: Responsible for smoothly pouring the molten metal from the holding furnace into the crystallizer at a controlled rate to ensure the continuity and stability of the casting process.
  3. Cooling System: Composed of water cooling jackets and cooling water circulation equipment. The water cooling jacket is arranged around the crystallizer. By circulating cooling water, it takes away the heat of the molten metal, enabling the molten metal to solidify quickly and form a solid shell....

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 1

 

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 2

Model Number Copper Ingot Casting Machine under CIF Terms
Processing weight of copper ingots 9 kilograms per piece
External dimensions of copper ingots 320mm×100mm×65mm
frequency 50HZ
number of phases three-phase
maximum processing speed 8T-10T/h
Overall dimensions of the machine tool 14700mm×3000mm×2350mm
Weight of the machine tool 10T
Models of cycloid - pinwheel speed reducers BWEY 53-667.-YVF 4KW
Rotational speed of cycloid-pinwheel speed reducer 2.1r/min
Inverter model CHINT NVF2-5.5/TS4
For specific prices, please contact us via email.

 

 

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 3

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 4

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 5

 

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 6

BRASS / COPPER BAR / TUBE HORIZONTAL CASTING MACHINE PRODUCTION LINE 7

1. Who are we?

We are a professional enterprise deeply engaged in the manufacturing and research & development of horizontal continuous casting production lines for brass bars. Comprising a team of experts with rich experience in mechanical design, metallurgical processes, and automation control, we have dedicated ourselves to technological innovation and product quality improvement. Over the years, we've built a solid reputation in the industry, committed to providing top-notch and efficient production solutions to clients across the globe.

 

2. How can we guarantee quality?

  • Advanced Production Processes and Equipment: We adopt world-class horizontal continuous casting technologies and have introduced high-precision machining equipment and advanced testing instruments. From raw material selection to the fabrication of each component in the production line, every step strictly adheres to precise process parameters. In the crucial mold manufacturing, for instance, we utilize state-of-the-art CNC machining techniques, ensuring the inner surface smoothness and dimensional tolerance of the mold are maintained within extremely narrow margins, which is vital for the excellent forming quality of brass bars.
  • Strict Quality Control System: Our company has established a comprehensive quality management framework. Beginning with the inspection of incoming raw materials, followed by multiple random checks during production processes and a full inspection of finished products, we enforce strict quality control at every stage. After the assembly of each brass bar horizontal continuous casting production line, it undergoes a trial run simulating real production scenarios. The brass bars produced during this trial are then tested for various performance indicators such as surface quality, internal microstructure, and dimensional accuracy. Only when all these metrics meet the standards will the production line be cleared for delivery to the customer.
  • Professional Quality Team: Our quality control team consists of professionals with profound knowledge and extensive practical experience. They are intimately familiar with every aspect of the production line, enabling them to accurately identify potential quality risks and promptly implement effective corrective and preventive actions, thereby ensuring the consistent reliability of our products.

3. What can you buy from us?

You can purchase a complete horizontal continuous casting production line for brass bars from us, which encompasses core equipment and supporting auxiliary facilities. The core equipment includes high-precision molds, traction devices, and shearing mechanisms. The molds precisely govern the solidification and forming process of the molten brass, the traction devices ensure the stable and uniform extraction of the brass bars, and the shearing devices cut the formed bars to the preset lengths with high accuracy. The auxiliary equipment comprises an automatic feeding system, a cooling circulation system, and an electrical control system. The automatic feeding system guarantees a continuous and steady supply of brass raw materials, the cooling circulation system maintains the optimal operating temperature for the production line, and the electrical control system enables intelligent operation and monitoring of the entire production process, ensuring efficient and stable production of high-quality brass bar products.

4. Why should you buy from us not from other suppliers?

  • Technical Advantages: We possess significant technological know-how and continuous innovation capabilities in the domain of brass bar horizontal continuous casting production lines. Our R&D team constantly refines the production processes and equipment. For example, our unique patented designs in the mold structure remarkably enhance the crystallization quality of brass bars, leading to improved density and uniformity, a feat that sets us apart from many competitors. Additionally, we stay abreast of the latest industry trends and actively incorporate intelligent control concepts, making our production lines more competitive in terms of automation and production efficiency.
  • Excellent Customer Service: We offer comprehensive, full-cycle services to our customers. In the pre-sales phase, we provide technical consultations and customize production line solutions tailored to the specific requirements of each client, considering factors such as production volume, site layout, etc. During the sales process, our professional technical engineers are dispatched to the customer's site for installation and commissioning, ensuring a smooth and swift start-up of the production line. In the after-sales stage, our dedicated service team operates a 24/7 response mechanism, promptly addressing any issues that may arise during the use of the production line, thus safeguarding the uninterrupted operation of the customer's production activities.
  • Successful Cases and Reputation: Over the years, we've amassed a wealth of successful application cases among a diverse range of domestic and international customers, spanning from large industrial conglomerates to small and medium-sized manufacturing enterprises. These clients have consistently lauded the quality and performance of our products after implementing our brass bar horizontal continuous casting production lines, attesting to the reliability and superiority of our offerings. Our sterling reputation has earned us the trust and long-term cooperation of numerous customers in the industry.

5. What services can we provide?

  • Customized Design Service: Based on customers' specific needs, such as production output requirements, brass bar specifications (diameter, length, material composition, etc.), and site layout constraints, we design bespoke horizontal continuous casting production line solutions. Through in-depth communication with clients and leveraging our technical expertise, we create production lines that optimally align with their actual production circumstances, enabling efficient utilization of site resources and attainment of projected production goals.
  • Installation and Commissioning Service: A team of highly skilled technical engineers will travel to the customer's site to handle the installation of the entire production line, following strict installation procedures and technical standards to ensure precise and stable connections between all equipment components. Upon completion of installation, meticulous commissioning work is carried out to fine-tune the production line's parameters for stable operation. Simultaneously, we provide on-site training to the customer's operating and maintenance personnel, familiarizing them with the operation procedures, daily maintenance essentials, and troubleshooting methods for common faults.
  • Training Service: In addition to the training provided during installation and commissioning, we offer more in-depth and systematic training courses covering theoretical knowledge of brass bar horizontal continuous casting, detailed interpretation of the production line's operation manuals, advanced production management concepts, and key quality control points. Training can be delivered through offline classroom sessions or online remote platforms according to the customer's preferences, aiming to enhance the overall production management and operation capabilities of our clients and cultivate a professional and competent workforce.
  • After-sales Maintenance and Repair Service: Our professional after-sales maintenance team, stocked with ample spare parts, is always on standby to respond swiftly to any production line malfunctions reported by customers. We also provide regular maintenance advice and planned maintenance schedules to assist customers in routine equipment upkeep, prolong the service life of the production line, reduce equipment failure rates, and ensure the continuous and stable operation of their production activities.
    If it's convenient for you, welcome to visit our factory where the horizontal continuous casting production lines for brass bars are manufactured.
    Please feel free to let me know if you have any questions or would like to arrange a visit.
    To know more about our horizontal continuous casting production lines for brass bars?
    Method 1:Contact with me :) You can reach me at +86 15967075788.
     
     

 

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