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Home > products > MELTING FURNACE > GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ

Product Details

Place of Origin: CHINA

Brand Name: JHHB

Payment & Shipping Terms

Minimum Order Quantity: 1SET

Price: USD1-300000/SET

Packaging Details: NAKED

Delivery Time: 30DAYS

Payment Terms: T/T

Supply Ability: 20SET/MONTH

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Highlight:

Hydraulic tilting melting furnace

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500KG/h tilting melting furnace

,

melting solutions tilting rotary furnace

Model:
GYT-500KG Hydraulic Tilting Furnace
Rated Power:
120KW± 10%
Rated Incoming Line Voltage:
3N-380V±10%
Smelting Furnace Voltage:
380V
Frequency:
50HZ
Rated Total Capacity Of The Melting Furnace:
2300KG
Rated Temperature:
1000-1100℃
Induction Phase Number:
1
Induction Frequency:
50HZ
Melting Rate:
500KG/h
CoSØ After Compensation:
0.95-1
Cooling Water Consumption (furnace Body And Electrical Control):
10M 3 /h
Water Pressure:
0.3-0.4Mpa
Rated Input Supply Current:
220 A ± 10%
Adjustable Range Of Input Amount:
60 - 380V / 3P / 50Hz
Adjustable Gears Of Rated Voltage:
7 Gears
Power Factor Of Inductor:
COS 0.7 ± 10 %
Three-phase Current Balance Degree:
≥ 85 %
Model:
GYT-500KG Hydraulic Tilting Furnace
Rated Power:
120KW± 10%
Rated Incoming Line Voltage:
3N-380V±10%
Smelting Furnace Voltage:
380V
Frequency:
50HZ
Rated Total Capacity Of The Melting Furnace:
2300KG
Rated Temperature:
1000-1100℃
Induction Phase Number:
1
Induction Frequency:
50HZ
Melting Rate:
500KG/h
CoSØ After Compensation:
0.95-1
Cooling Water Consumption (furnace Body And Electrical Control):
10M 3 /h
Water Pressure:
0.3-0.4Mpa
Rated Input Supply Current:
220 A ± 10%
Adjustable Range Of Input Amount:
60 - 380V / 3P / 50Hz
Adjustable Gears Of Rated Voltage:
7 Gears
Power Factor Of Inductor:
COS 0.7 ± 10 %
Three-phase Current Balance Degree:
≥ 85 %
GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ

GYT-500KG Hydraulic Tilting Furnace

 

The Power - Frequency Induction Furnace

 

The power - frequency induction furnace is an induction electric furnace that uses the voltage of industrial frequency (50 or 60 Hertz) as its power source. Compared with other types of heating equipment, it has remarkable advantages in equipment composition. Its heating equipment features a simple structure, which makes both material acquisition and construction operations extremely convenient. Moreover, since there is no open flame during operation, in special environments with high requirements for explosion - proof and fire - prevention, the power - frequency induction furnace demonstrates unparalleled safety, far exceeding that of resistance furnaces, flame furnaces, and cupola furnaces, effectively reducing potential safety risks.

 

This unique advantage has enabled the power - frequency induction furnace to continuously expand its application fields and gradually develop into a widely used smelting equipment. On the one hand, it is often used as a melting furnace and plays a crucial role in the field of non - ferrous metal smelting. It is especially proficient in smelting common non - ferrous metals such as copper and zinc, and can precisely control the smelting process to ensure the purity and quality of the metal. On the other hand, the power - frequency induction furnace can also be used as a holding furnace, providing a stable temperature environment for subsequent processing procedures and ensuring the continuity and stability of the production process.

 

In the current casting production industry, the power - frequency induction furnace has successfully replaced resistance furnaces and flame furnaces and become the main production equipment. Compared with traditional resistance furnaces, the power - frequency induction furnace has even more prominent advantages:

 

  1. High - efficiency Electro - thermal Conversion: It has extremely high electro - thermal efficiency and can efficiently convert electrical energy into heat energy, greatly shortening the smelting time and improving production efficiency. Meanwhile, during the smelting process, the control of copper composition and temperature is more precise, which can meet the strict requirements of different production processes for metal composition and temperature, ensuring the stability and consistency of product quality.
  2. Reduced Losses and Costs: During the smelting of copper, the loss of molten copper is minimal, effectively reducing the waste of raw materials and production costs. At the same time, due to the low content of gas and inclusions in the castings, not only the quality of the castings is improved and the defective rate is reduced, but also environmental pollution is avoided, which is in line with the concept of green development in modern industry.
  3. Energy - Saving and Environmental Protection: In terms of energy utilization, the power - frequency induction furnace has obvious energy - saving advantages, which can effectively save energy and reduce the energy consumption costs of enterprises. In addition, no harmful gases and pollutants are generated during its operation, which greatly improves the working conditions in the workplace and creates a safer and healthier working environment for employees.

 

In conclusion, due to the outstanding performance of the power - frequency induction furnace in terms of safety, efficiency, economy, and environmental protection, it has developed rapidly in recent years. It has become an indispensable and important equipment in the field of modern industrial smelting, providing strong support for the high - quality development of industrial production.

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 0

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 1

model GYT-500KG Hydraulic Tilting Furnace
rated power
120KW± 10%
rated incoming line voltage 3N-380V±10%
smelting furnace voltage 380V
frequency 50HZ
Rated total capacity of the melting furnace
2300KG
rated temperature 1000-1100℃
induction phase number 1
induction frequency 50HZ
melting rate 300KG/h
CoSØ after compensation 0.95-1
Cooling water consumption (furnace body and electrical control) 10M 3 /h
water pressure 0.3-0.4Mpa
rated input supply current
220 A ± 10%
Adjustable range of input amount 60 - 380V / 3P / 50Hz
Adjustable gears of rated voltage 7 gears
power factor of inductor COS 0.7 ± 10 %
three-phase current balance degree ≥ 85 %

 

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 2

 

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 3

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 4

 

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 5

GYT-500KG Hydraulic Tilting Melting Furnace 500KG/H 380V 50HZ 6

1. Who are we?

We are a professional enterprise deeply engaged in the manufacturing and research & development of horizontal continuous casting production lines for brass bars. Comprising a team of experts with rich experience in mechanical design, metallurgical processes, and automation control, we have dedicated ourselves to technological innovation and product quality improvement. Over the years, we've built a solid reputation in the industry, committed to providing top-notch and efficient production solutions to clients across the globe.

 

2. How can we guarantee quality?

  • Advanced Production Processes and Equipment: We adopt world-class horizontal continuous casting technologies and have introduced high-precision machining equipment and advanced testing instruments. From raw material selection to the fabrication of each component in the production line, every step strictly adheres to precise process parameters. In the crucial mold manufacturing, for instance, we utilize state-of-the-art CNC machining techniques, ensuring the inner surface smoothness and dimensional tolerance of the mold are maintained within extremely narrow margins, which is vital for the excellent forming quality of brass bars.
  • Strict Quality Control System: Our company has established a comprehensive quality management framework. Beginning with the inspection of incoming raw materials, followed by multiple random checks during production processes and a full inspection of finished products, we enforce strict quality control at every stage. After the assembly of each brass bar horizontal continuous casting production line, it undergoes a trial run simulating real production scenarios. The brass bars produced during this trial are then tested for various performance indicators such as surface quality, internal microstructure, and dimensional accuracy. Only when all these metrics meet the standards will the production line be cleared for delivery to the customer.
  • Professional Quality Team: Our quality control team consists of professionals with profound knowledge and extensive practical experience. They are intimately familiar with every aspect of the production line, enabling them to accurately identify potential quality risks and promptly implement effective corrective and preventive actions, thereby ensuring the consistent reliability of our products.

3. What can you buy from us?

You can purchase a complete horizontal continuous casting production line for brass bars from us, which encompasses core equipment and supporting auxiliary facilities. The core equipment includes high-precision molds, traction devices, and shearing mechanisms. The molds precisely govern the solidification and forming process of the molten brass, the traction devices ensure the stable and uniform extraction of the brass bars, and the shearing devices cut the formed bars to the preset lengths with high accuracy. The auxiliary equipment comprises an automatic feeding system, a cooling circulation system, and an electrical control system. The automatic feeding system guarantees a continuous and steady supply of brass raw materials, the cooling circulation system maintains the optimal operating temperature for the production line, and the electrical control system enables intelligent operation and monitoring of the entire production process, ensuring efficient and stable production of high-quality brass bar products.

4. Why should you buy from us not from other suppliers?

  • Technical Advantages: We possess significant technological know-how and continuous innovation capabilities in the domain of brass bar horizontal continuous casting production lines. Our R&D team constantly refines the production processes and equipment. For example, our unique patented designs in the mold structure remarkably enhance the crystallization quality of brass bars, leading to improved density and uniformity, a feat that sets us apart from many competitors. Additionally, we stay abreast of the latest industry trends and actively incorporate intelligent control concepts, making our production lines more competitive in terms of automation and production efficiency.
  • Excellent Customer Service: We offer comprehensive, full-cycle services to our customers. In the pre-sales phase, we provide technical consultations and customize production line solutions tailored to the specific requirements of each client, considering factors such as production volume, site layout, etc. During the sales process, our professional technical engineers are dispatched to the customer's site for installation and commissioning, ensuring a smooth and swift start-up of the production line. In the after-sales stage, our dedicated service team operates a 24/7 response mechanism, promptly addressing any issues that may arise during the use of the production line, thus safeguarding the uninterrupted operation of the customer's production activities.
  • Successful Cases and Reputation: Over the years, we've amassed a wealth of successful application cases among a diverse range of domestic and international customers, spanning from large industrial conglomerates to small and medium-sized manufacturing enterprises. These clients have consistently lauded the quality and performance of our products after implementing our brass bar horizontal continuous casting production lines, attesting to the reliability and superiority of our offerings. Our sterling reputation has earned us the trust and long-term cooperation of numerous customers in the industry.

5. What services can we provide?

  • Customized Design Service: Based on customers' specific needs, such as production output requirements, brass bar specifications (diameter, length, material composition, etc.), and site layout constraints, we design bespoke horizontal continuous casting production line solutions. Through in-depth communication with clients and leveraging our technical expertise, we create production lines that optimally align with their actual production circumstances, enabling efficient utilization of site resources and attainment of projected production goals.
  • Installation and Commissioning Service: A team of highly skilled technical engineers will travel to the customer's site to handle the installation of the entire production line, following strict installation procedures and technical standards to ensure precise and stable connections between all equipment components. Upon completion of installation, meticulous commissioning work is carried out to fine-tune the production line's parameters for stable operation. Simultaneously, we provide on-site training to the customer's operating and maintenance personnel, familiarizing them with the operation procedures, daily maintenance essentials, and troubleshooting methods for common faults.
  • Training Service: In addition to the training provided during installation and commissioning, we offer more in-depth and systematic training courses covering theoretical knowledge of brass bar horizontal continuous casting, detailed interpretation of the production line's operation manuals, advanced production management concepts, and key quality control points. Training can be delivered through offline classroom sessions or online remote platforms according to the customer's preferences, aiming to enhance the overall production management and operation capabilities of our clients and cultivate a professional and competent workforce.
  • After-sales Maintenance and Repair Service: Our professional after-sales maintenance team, stocked with ample spare parts, is always on standby to respond swiftly to any production line malfunctions reported by customers. We also provide regular maintenance advice and planned maintenance schedules to assist customers in routine equipment upkeep, prolong the service life of the production line, reduce equipment failure rates, and ensure the continuous and stable operation of their production activities.
    If it's convenient for you, welcome to visit our factory where the horizontal continuous casting production lines for brass bars are manufactured.
    Please feel free to let me know if you have any questions or would like to arrange a visit.
    To know more about our horizontal continuous casting production lines for brass bars?
    Method 1:Contact with me :) You can reach me at +8615967075788